Grizzly 660 rear drive shaft removal. I have removed my front left CV axle assy.
Grizzly 660 rear drive shaft removal. 1. If you let it go to long, the shaft will put a hole in the air duct just to the right of the engine side coupler. Feb 24, 2011 · Just remove the driveshaft. to do the job the front diff needs to be moved forward and drive shaft removed,no problem there. Sep 7, 2010 · It is commonly known fact that Grizzly 660 Front Drive shaft is a bad design. Panel F To install the panel Place the panel in its original position. Then you can remove the u-joint from whatever yoke you need removed, then remove the retaining nut and pull the yoke. Mar 3, 2016 · You are correct on the oil seal leaking. Remove. If it doesn't, then something is wrong. For some reason (I have heard that there may have been reported vibration issues but I have not experienced any on my '02 660), the front drive shaft was re-designed in 2003 to use CV joints instead of U-joints. I have a 2008 polaris 500 ho but I like the kodiak much better!!The kodiak is a 2005;the only thing I have to say bad about the kodiak is the unstable side to side Aug 15, 2011 · Remove wheel, remove 2 bolts holding the hub on, then either pull axle out of diff if your replacing the whole axle or cut the inner boot and dissesemble the CV joint if its just a half shaft. Dec 20, 2010 · My front differential seal is leaking where the drive shaft goes in. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Open to all Grizzly models including 700, 660, 600, 350, and 125. Sep 7, 2010 · Background: The first year of the Grizzly 660 (2002) had a front drive shaft that used two U-joints. came out quite easily. Replace the oil seal and put everything back together. 2008 grizzly 700. 660 Grizz! Apr 18, 2011 · differential rear removal Jump to Latest 22K views 8 replies 3 participants last post by OLDSILVER Apr 19, 2011 Sep 2, 2009 · Loosen up the rear diff, slide it back about two inches, you don't need to remove axles. Mar 23, 2022 · In this video we show you how to replace the driveshaft seals without removing the rear a arms, springs and axles. Rode the bike about 100 yards up my driveway and heard a noise. I have tried both left and right hand thread rotation to remove and it wont budge. This is the seal in the back of the engine that connects to the rear drive shaft. You won't know till you examine the splines on the shaft. This requires removing the nut located in the center of the coupler. So far I got the lower a arm disconected and will continue the process tonight. 5 mm belt, Purple Secondary Spring, 21 gram weights, weight covers reduced to 29 mm diameter and a 2 mm Cut Cam Plate. In this video, I sh Jan 17, 2012 · 04 Grizz 720 Hotrods +4 crank, 102mm JE 10. 2005 Grizzly 660 Warn RT25 3 diff bolts, slide the diff forward, remove front driveshaft Aug 10, 2007 · 2002 660 Grizzly 27" Swamp Witches, Flipped rear hubs, Cut white wire to CDI box diff lock speed limiter, Tamarack front box, Ramsey 2500 winch, Seat back May 24, 2009 · enouph room to remove the drive shaft from both couplers. See the picture below. Product information . I left the rear motor mounts attached to frame but un-bolted from block. Aug 15, 2013 · 2003 Grizzly 660, warn A2000 winch, k&n air filter with outerwear, HMF performance series exhaust w/ quiet core, mudbuster cam, spal fan, 29. Engine Rebuild: https://amzn. Does the drive shaft come apart like the axle shaft? Got to be a cheaper way to fix it. Remove the front diff coupler and trans coupler, I had to use a propane torch and heat the retaining nuts due to loctite holding them on the one quad. So about $205. 95 s&h. (See page 4-20. 5 mm shim, -1. Middle drive gear diagram: Jan 26, 2014 · Loosen clamp from rubber boot and slide swing arm out and set aside. To install Jun 7, 2010 · New member so would very much appreciate assistance. You will need to remove the rear diff mounting bolts and pull the diff back in the frame to remove the rear driveshaft. to/3lNKDtmService Kit: https://a Jan 7, 2011 · Got the new rear end installed and two new Gorilla axles in the rear as well. Mar 8, 2009 · I have not seen one pop outtake the motor mounts loose, all but the long front one, take bolts out of rear diff, take rear shocks off ( it will be easier trust me) take off skid pan, you can work the diff to the rear and then lift up rear of motor and pop out the drive shaft, it is not easy but can be done. Mar 25, 2011 · 723 posts · Joined 2009. May as well replace u-joint since youre this far into the game. Lift whole motor up and to the rear Mar 26, 2019 · Rear Drive Shaft for Yamaha Grizzly 660 2002~2008 #5KM-46172-00-00. Technical Details. I called the dealer and they said they would only charge 25 bucks to put in the seal if I brought the diff down to them. To get the front diff coupler off I held the coupler with a pipe wrench. Put the shaft in a bench vice and remove the boot clamp. The joint should pop right off. I jacked up the back and in neutral 2wd I can move the rear wheels together by hand. 5 mm shim Apr 28, 2009 · Gunny that was the exact direction that I was headed. Im a total noob so any help would be appreciated. ebay. I am fairly mechanically experienced but have never looked at 660 before. Re-install as you tore down. Nov 4, 2010 · If the shaft is wobbly that means it's almost shot as well as the coupling it goes into. Remove the rear carrier by removing the bolts. I greased the housing at the wheel and the rear drive shaft but it is still making the noise. Aug 22, 2016 · The front driveshaft should almost literally fall out once the front diff is removed. 99 $1,432. Its a weird set up, it is a gear that slides on the drive shaft with two clips holding on each side. You can't buy repair kits for a driveshaft but can only buy a whole new one. And if you can get a service manual its a lot easier, start on page 4-84. rigid industries 10" sr series driving light. Basically you need to remove the two long bolts that hold the rear diff in place, so that you can slide the diff back. The driveshaft will just slide apart at spline under the rubber boot. New driveshaft is very expensive just for boot replacement. . Jan 28, 2010 · Changing the rear engine seal. I have removed my front left CV axle assy. If memory serves me correctly, it Jan 20, 2016 · Just reogem and Ridgway stated, you need to replace the driveshaft and couplers. 75:1, Stage 2 P&P, +1mm Kibblewhite valves, Weller Racing HD head studs, Benchmark cam pins, Raptor Stage 1 Hotcam, Dynatek Ignition, HMF full system, Pro Design Intake, K&N w/Outerwears, carb spring mod, AP a-arm skids, 4000lb Warn, ASR tie rods, Powermadd handguards, Rotopax 2gal, Fender Tags, Rigid Industries Dually D2's, Moose heated grips and Nov 10, 2018 · Edit my post. Thanks Sep 12, 2011 · 2004 660 Grizzly. Jun 17, 2013 · I have a quick question for removing the rear shaft seal on a 660 Grizzly. It is a known wear item on the 2003-2008 Grizzly 660's. #2 · Mar 25, 2011. my axles were falling apart and making a clicking or knocking noise while turning. 18, $6. 5x10R12 laws , Coop45 machined primary, white EPI secondary spring, 16 gram weights, quad 2" snorkel, HighStrength axles, Bronco shocks. Damper = $1. Now clean up as much grease as possible. If you dont ride in lots of mud and water, you probably wont have to ever worry about this Jun 17, 2013 · I have a quick question for removing the rear shaft seal on a 660 Grizzly. Then you need to remove the coupler on Oct 26, 2018 · That rubber damper button was a bit of a scarce bird, found one for $1. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Video 10/10 tearing down a 2002 Yamaha Grizzly 660 4x4. 5 out of 5 stars Oct 23, 2018 · Remove the rear diff from the frame. Apr 29, 2010 · I have a 07 450 Griz 4x4 that makes a popping sound in the rear when turning. What I need to know is whether or not I have to pull the rear diff loose to install the new drive shaft. to/3m1B8GMAmazing Deal: https://amzn. In other words little to no force as the spline slipped from the diff with relative ease. from my 2005 Grizz. We are showing you how to remove a rear axle for a CV boot replacement. I got it to the truck by using 4wd. Remove the seat. Feb 7, 2011 · This past weekend I broke the rear drive shaft in half on my 04 660, obviously since the shaft broke into two pieces both ends just pulled out of the diff and engine output. Got off and checked only to find the left axle had popped out and busted the housing on my new rear end. Jump to Latest 04 grizzly 660 4x4 Cvt snorkeled 1. Right Rear final drive assembly has slipped out under some recent towing of a trailer he did. A-Premium Pair (2) Rear CV Axle Shaft Assembly Compatible with Yamaha Grizzly 660 YFM660F 4x4 2003-2004, YFM660FA 4x4 2005-2006, YFM660FG, Driver and Passenger Side, Replace# 5KM-2530U-10-00 4. i,ve had my 04 grizz about 2 years now 3000km, and love every minute i ride it, what an awsome machine. Jan 21, 2011 · 2003 Grizzly 660 came with new 26" BKT Wing tires ($2300 craigslist) 1" wheel spacers ($78 ebay) Yamaha Overfenders ($92 ebay) 3500 lb Viper Max Winch + Amsteal rope ($185 +$44) Custom Aluminum Tip ($5) New rear pinion housing +Seal ($54. Inside diameter must be 1 15/16". May 15, 2011 · You pretty much have to take the rear drive shaft out, then remove the pinion/bearing housing and there is a seal in there. Apr 26, 2008 · Once the nut is removed you can remove the hub along with the brake disc and set aside. If your old shaft has failed, t Jan 23, 2012 · Slotting pipe. The shaft assy. Then you will need to remove the driveshaft coupler. 5 mm shim May 25, 2008 · Hi all. Grab the drive shaft and remove, it just slides in splines in the front and rear. If you are not the original owner, make sure someone else has not welded the driveshaft to the rear coupler. You'll need to pull the rear diff to separate the driveshaft. It would not move in 2wd and there was a grinding sound from the rear diff. Replace the torn boot, then tap the joint back on the shaft, should pop right back on. Carrier bolt (top) 8-14 Page 108 1. 5mm shim with orange spring 12" itp ss212's wrapped in 28x10 silverbacks YACC member #41. 00, free s&h. Once the driveshaft is on the bench, remove the band clamps and slide the boot off the cv joint. Catalog; REAR AXLE GEAR CASE ASSY 5KM-46101-12-00 Ships in 2 to 3 days $1,599. but you will also need the unbolt the rear brake caliper and the lower arm bolts, so that you can get the diff bolts out, I believe it's the left side lower a-arm. Panel G 3. Driveshaft = $119. Oct 12, 2015 · Remove the front differential bolts and pull the differential forward towards the bumper, several clicks on the ratchet strap should get you there and the drive shaft will "drop" out of the drive couplings. This has been many time over the years. People would do this rather than buy a new driveshaft and coupler. com/itm/332997722043Oil Change Kit: https://amzn. Then you can access the retaining nut to remove the yoke from the diff or transmission (whatever side your working on). YAMAHA GRIZZLY 660 FRONT DRIVESHAFT DRIVE SHAFT AXLE FITS 2003-2008 | eBay Aug 31, 2014 · Rear Driveshaft Removal. This will fit all Grizzly 660's from 2003-2008. You may be able to buy a new coupling and weld 1/4" of the old one to it to save the driveshaft. just recently i've had to replace the front diff seal where the input shaft enters due to leaking. when reassembling i noticed the slip Sep 15, 2010 · The drive shaft is free floating, meaning with the diff moved back it should fall out, you can pull it out from the couplers. I pulled and tugged hard to ensure spring clip was seated in the rear end. Keep track of the parts here, there is a spring holding pressure on the shaft, the long rubber seals, and a small rubber cap thing that pushes into the rear of the drive shaft. ) 2. Thanks in advance! Aug 8, 2010 · REALLY MY BAD!!!After closer inspection following discussion with you I found the real problem. I could see the rear drive shaft turning while moving in 4wd. Replacement parts, two oil seals, (differential and engine side), two drive couplings, (differential and engine side), front driveshaft. After each cut I squeezed the pipe closed in the vise and tried it on the coupling. 00) New right rear axle shaft ($49 cvman) Alba Steering stabilizer/damper (Cost $98) Oct 23, 2022 · Step by step how to remove the Front Drive Shaft or (Pilot Shaft) from a Yamaha Rhino AND suggestions while you're in there. It sounds like it is at the wheels on both sides. The trans coupler I put the quad on park. Forgot the 450 had a u-joint driveshaft. Both front wheels off,shocks off,bottom of A-arms off,three diff bolts off,pull diff forward pull out drive shaft and retainer spring,remove shaft adaptor - right hand thread, remove seal, clean area and replace seal,lubricate splines on drive shaft and adaptor and torque to spec. A-Premium Pair (2) Rear CV Axle Shaft Assembly Compatible with Yamaha Grizzly 660 YFM660F 4x4 2002, YFM660FH 4x4 Hunter Edition 2002, Driver and Passenger Feb 20, 2015 · Hey guys I bought a 2006 grizzly 660 that is missing the front drive shaft that goes i between the front differential and engine and now i am having some trouble finding out what does the engine side of the front drive shaft looks like so i can order the parts i need. ehs big 3 with uni air filter. +3 mm Bored out TB Jan 28, 2010 · CV front drive shaft *fix* 03+ 660 Death wobble *Update, this is considered the "Death wobble"* My (03+) Grizzly 660 had the famous worn out splines on the engine side coupler splines and engine side drive shaft splines, on the front CV drive shaft. I have pulled it out and removed both boots thinking there would be an internal ring that allows one end to be dissasembled the same as all four axles can be. Part needed: 93102-30170-00 (Yamaha OEM) Start by jacking up the rear end, and removing the wheels. Oct 3, 2009 · Secondly - I'm assuming you have a 660 Grizzly As for removal - Here is a basic checklist: Drain the diff of as much gear oil as possible; Unbolt the shocks for easier axle removal; Unbolt the hubs from the upper & lower A-Arms; Gently pull the axles from the diff. Mar 2, 2011 · For those interested. Remove the knuckle and set aside. Yes, you have to unbolt the rear diff and slide the diff back and the drive shaft will pull out. Not really a hard job to do. 95 shipping! Boss = $79. What is the best way to fix it. Mar 17, 2015 · Today we are going hands on with a front Driveshaft made by Niche Industries. The gear closest to the rear diff is the one to really look at. Carrier bolt (under the fenders) 1. Then try to hold the cv joint straight, and hit the shaft side of the joint with a small sledgehammer. You need to unbolt the front diff and slide it forward to remove drive shaft. Jul 20, 2023 · Jim, Fast Green Convertible "06" 660 on 26" BH OG's with Stock Wheels. Jan 3, 2013 · Remove right wheel; Remove lower a-arm bolts and pull a-arm away from front diff. Cake. How to replace the rear axles on the Yamaha Grizzly. 00 in the repair, better than expected actually. Apr 29, 2012 · I was riding my 02 grizzly 660 yesterday and the rear end quit driving. 26" bighorn OG's on ss212 black wheels. Its actually not a very hard job to do. I have located service manaul on internet which clearly shows the assembly. 15 Sep 14, 2008 · The driveshaft can be taken apart and the boots replaced. Remove u-joint as its necessary in order to access the yoke nut. COOP45 Primary, 1. Remove the seat under bracket and the panel by pulling them off. Remove the bolts securing the upper arm and lower arm to the knuckle. I checked the play in the CV joints and they seem good. 18 but had to pay $6. To remove the rear driveshaft you have to unbolt the rear diff and move it back, then the shaft will come right out. I have removed the rear differential and pulled the shaft out of COUPLING 5KM-17832-00-00 but I can't budge the nut on the middle shaft to remove and replace the seal. Sep 24, 2023 · We Replaced The Rear Drive Shaft AND Rear CV Axels In A Yamaha GRIZZLY 660 #atv #repair #replacement #yamaha #yamahagrizzly #grizzley Mar 7, 2013 · 505 posts · Joined 2008. Nov 6, 2005 · hi every one, i'm new to the site, find the info very good. At this time the drive shaft will either dangle off the yoke or it`ll slide out when you remove the diff pumpkin a few steps ago. May 22, 2014 · 2005 660 Grizzly torn drive shaft boot next to front diff. It seems the rear differential mounting bolt on the front was snapped off!!!I really feel better now as it looked like a big chore to fix. other wise pull the front diff and all the motor mount bols and let front diff dropp Mar 14, 2013 · 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2015 Grizzly 700 Eps, Warn Winch, Richochet full plate skids, OEM Hand Guards, Rigid Duallies, Fender Flares, ITP rims, 26” Bighorns, 1. 95, free s&h. In my opinion, it is a design defect being too short. Put new clamps on, and reinstall Jul 13, 2009 · 2017 XP 1000 Sportsman Matte Copper LE 700 Grizzly Racers Edge 843cc 108mm jug 8mm stroker CNC port,polished head 2mm oversize KBW val. Heres the problem, the boot on the drive shaft from the transmission to the front diff was torn off by a stick. Manufacturer IDEAL Engine Parts : Brand IDEAL . Son owns 2005 660 with very little milage on it. The pipe did not return to its original size after squeezing. If you price out OEM shafts and couplers, you might be in for a shock. Front motr mounts stayed attached to block. Seat under bracket 2. #2 · Mar 7, 2013. If you dont ride in lots of mud and water, you probably wont have to ever worry about this happening. Flywheel Puller: https://www. Oct 23, 2012 · 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2015 Grizzly 700 Eps, Warn Winch, Richochet full plate skids, OEM Hand Guards, Rigid Duallies, Fender Flares, ITP rims, 26” Bighorns, 1. Next you will need the ½" drive impact, 6" extension, 17mm socket, 14mm end wrench for backup. Once removed, you'll need to remove the u-joints from the yoke. Aug 13, 2010 · A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Dec 29, 2009 · My (03+) Grizzly 660 had the famous worn out splines on the engine side coupler splines and engine side drive shaft splines, on the front CV drive shaft. The nut on the yolk is left hand thread btw. 5 mm shim Oct 23, 2012 · 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2015 Grizzly 700 Eps, Warn Winch, Richochet full plate skids, OEM Hand Guards, Rigid Duallies, Fender Flares, ITP rims, 26” Bighorns, 1. Yamaha GRIZZLY 660 - YFM660FS Drive Shaft Diagram. It could have been a simple fix for Yamaha to either make the shaft 1/4" longer, or one of the couplers 1/4" longer, and the problem would disappear. Aug 20, 2009 · On mine the left rear lower a-arm mounts and lower shock mount for same arm had to be unbolted to get access to the rear diff bolts, unbolt rear diff and pull back to drop the rear drive shaft. nyahtti nmvvz aphocnqdd okj qgteatx vmbas rsgo osoep vnvxwj nqx